raybet体育在线 院报 ›› 2025, Vol. 42 ›› Issue (8): 162-169.DOI: 10.11988/ckyyb.20240604

• 水利信息化 • 上一篇    下一篇

水泥灌浆参数智能感知与高效管控装备

詹程远(), 梁垒, 许德友   

  1. raybet体育在线 仪器及自动化所,武汉 430010
  • 收稿日期:2024-06-08 修回日期:2024-08-06 出版日期:2025-08-01 发布日期:2025-08-01
  • 作者简介:

    詹程远(1987-),男,湖北黄冈人,高级工程师,硕士,主要从事自动化控制、智能监测及水利信息化研究。E-mail:

  • 基金资助:
    “十二五”国家科技支撑计划项目(2012BAH10B00); 中央级公益性科研院所基本科研业务费项目(CKSF2023319/YT); 新华发电2022年度(第二批)科技项目(XHWY-2023-DL-KY03)

Intelligent Sensing and Efficient Control Equipment for Cement Grouting Parameters

ZHAN Cheng-yuan(), LIANG Lei, XU De-you   

  1. Instrument and Automation Department, Changjiang River Scientific Research Institute, Wuhan 430010, China
  • Received:2024-06-08 Revised:2024-08-06 Published:2025-08-01 Online:2025-08-01

摘要:

水利水电工程中,灌浆是保障水工挡水建筑物稳定和防渗的关键施工环节,但传统灌浆监控设备在精确性、智能化和效率方面存在不足。研究旨在通过创新设计新一代灌浆参数智能感知与高效管控装备,实现灌浆过程的全自动化运行及预警反馈控制,提高工程管理效率、施工质量和安全。设计了智能集中制浆站、智能压力调节与冲洗装置、智能灌浆控制协调中心及数字化灌浆记录单元,并将其融合成新一代灌浆参数智能感知与高效管控装备;同时,开发了基于多重触控的多通道人机交互易用界面,以实现灌浆过程的配浆、送浆、调压、灌浆的全自动化运行管理,并通过实验与工程应用验证了该装备功能的可行性。与传统灌浆监控设备相比,施工质量显著提升,施工效率提高了30%以上。新一代灌浆参数智能感知与高效管控装备在水利水电工程灌浆施工中效果显著,实现了灌浆过程的自动化、智能化和高效化,为工程的高质量建设提供了有力支持,具有广阔的应用前景。

关键词: 数字化灌浆, 智能感知, 高效管控, 预警反馈, 质量管理

Abstract:

[Objective] In water conservancy and hydropower engineering, grouting is a key construction process to ensure the stability and leakage safety of hydraulic retaining structures. However, traditional grouting monitoring equipment exhibits deficiencies in accuracy, level of intelligence, and construction efficiency. This study aims to achieve fully automated operation and early warning feedback control of the grouting process by innovatively designing a new generation of intelligent sensing and efficient control equipment for grouting parameters, thereby improving engineering management efficiency, construction quality, and safety. [Methods] This study designed an intelligent centralized slurry station, an intelligent pressure regulation and flushing device, an intelligent grouting control coordination center, and a digital grouting recording unit, and integrated them into a new generation of intelligent sensing and efficient control equipment for grouting parameters. Additionally, a multi-channel, user-friendly human-computer interaction interface based on multi-touch control was developed to realize the fully automated operation and unified coordination management of the grouting process, including slurry preparation, slurry delivery, pressure regulation, and grouting. [Results] Through experiments and practical engineering applications, this equipment was verified to achieve fully automated operation of the grouting process, significantly improving the accuracy and intelligence of grouting construction. By implementing early warning feedback control and unified coordination management functions during the grouting process, construction safety was effectively ensured, and project management efficiency was enhanced. Compared to traditional grouting monitoring equipment, construction efficiency was increased by more than 30%, and construction quality was significantly improved. [Conclusions] The new generation of intelligent sensing and efficient control equipment for grouting parameters shows remarkable effectiveness in the grouting construction of water conservancy and hydropower projects, achieving automated, intelligent, and efficient grouting process, providing strong support for high-quality project construction and showing broad application prospects.

Key words: digital grouting, intelligent sensing, efficient control and management, early-warning and feedback, quality management

中图分类号: 

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